From Shell to Shipment

7 Steps. Zero Compromises.

A transparent, end-to-end production process designed for maximum quality and global export standards.

01

Shell Sourcing

We collect mature coconut shells from partner farmers across Java, Sumatra, and Sulawesi. Only high-density, dry shells are accepted.

02

Carbonization

Shells are processed in oxygen-limited kilns (pyrolysis) at controlled temperatures to maximize fixed carbon content and eliminate volatile matter.

03

Crushing & Sieving

Charcoal is crushed to fine powder and passed through sieves for uniform particle size — ensuring consistent density in final briquettes.

04

Mixing & Binding

Powder is blended with a food-grade tapioca binder. No chemical additives, no accelerants — just natural starch.

05

Molding & Pressing

The mixture is pressed under high mechanical force into precise shapes: cubes, hexagons, and fingers depending on order specifications.

06

Oven Drying

Briquettes are dried for 24–48 hours in industrial ovens to reduce moisture below 5%, improving ignition and shelf life.

07

QC & Packaging

Each batch is tested for burn time, ash color, drop resistance, and moisture before being sealed in moisture-proof export boxes.

Ready to Place an Order?

Lead time as short as 14 days for standard orders. FCL containers available.

Contact Our Export Team →